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Product Description: Casting ball is widely used in cement, metal mining, power plant and chemical industry etc. The hardness reaches up to 64HRC(the surface and inner hardness tolerance with in 3HRC unit), which makes the wear-resisting property much better than forged ball, in addition the distribution of the hardness gradient is average. The property- low wear rate, good toughness and less breakage, prolongs its life, improves the productivity of the ball mill, and lowers user’s cost. Our quality is accord with GBT17445-2009 China national standard.
Processing Technique
Intermediate frequency furnace smelting high-quality steel scraps and mix chromium based on requirement.
Constant temperature casting process ensuring the quality, no solid nonmetallic impurity, no pore, no mal-roundness etc..
Oil-immersed quench harden treatment enhance the hardness, annealing process changing the internal organizational structure,
lowering the breakage, and improving the performance.
After the Pre-furnace test, semi-finished products and finished products inspection was done by advanced spectrometer and
durometer imported from Germany.
Chemical Elements
Name
| Chemical Elements (%) | |||||||
C | Si | Mn | Cr | Mo | Cu | P | S | |
Normal High Cr | 2.0-3.3
| ≤1.2 | 0.3-1.5 | 10-13
| 0-3.0 | 0-1.2
| ≤0.1
| ≤0.06
|
Special High Cr | 2.0-3.3 | ≤1.2 | 0.3-1.5
| 15-23 | 0-3.0
| 0-1.2 | ≤0.1 | ≤0.06 |
Physical Property & Microstructure
Name | HRC | Ak(J/cm2) | Microstructure
| Times of Falling Balls | |
Normal High Cr | ≥60 | ≥4 | M+C+A | ≤Φ80 | ≥15000 |
≥Φ80 | ≥10000 | ||||
M-Martensite C-Carbide A-Austenite |
Size & Weight
Size(mm) | Weight(kg/pc) | Quantity(pc/t) | Size(mm) | Weight(kg/pc) | Quantity(pc/t) | |
Φ30 | 0.11 | 9091 | Φ90 | 2.90 | 345 | |
Φ40 | 0.25 | 3891 | Φ100 | 4.00 | 250 | |
Φ50 | 0.50 | 2000 | Φ110 | 5.30 | 188 | |
Φ60 | 0.86 | 1153 | Φ120 | 6.80 | 147 | |
Φ70 | 1.37 | 729 | Φ130 | 7.70 | 129 | |
Φ80 | 2.05 | 487 | Φ140 | 8.74 | 114 |
High chromium alloy cast balls, abbreviated as high chromium balls, are widely used in powder preparation and ultrafine deep processing in industries such as dry cement building materials, metal mines, coal slurry thermal power, chemical engineering, ceramic coatings, light industry papermaking, and magnetic materials.